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S-05

Industrial control and automation: PLC, SCADA and HMI

PLC programming, SCADA and HMI development for process and utility systems, from panel design to site acceptance.

S-05 / 01

Overview

Process and utility systems need control that is deterministic, documented and easy to maintain. We design control panels, program PLCs, and build SCADA and HMI screens for utilities and process lines, from functional specification to site acceptance.

S-05 · SYNEX

Scope of work

  • Functional design specification and I/O list
  • Control panel design: layout, wiring and component selection
  • PLC programming to IEC 61131-3
  • SCADA and HMI development: mimics, alarms, trends, reports
  • Communication with drives, instruments and packaged skids
  • Factory and site acceptance testing

Deliverables

  1. 01Functional specification and I/O list
  2. 02Panel drawings and bill of materials
  3. 03PLC and HMI/SCADA programs with comments
  4. 04FAT/SAT procedures and signed records
  5. 05Operation and maintenance manual

Protocols and technologies

  • PLC (IEC 61131-3)
  • SCADA
  • HMI
  • Profinet
  • Modbus TCP
  • OPC UA
  • EtherNet/IP

Typical applications

  • Water and wastewater pumping
  • Compressed air and cooling utilities
  • Process lines and skids
  • Building–process integration

How we deliver it

  1. 1

    01

    Survey

    We walk the site, review drawings and the BOQ, and agree what the system must do before anything is priced.

  2. 2

    02

    Design

    System architecture, points list, controllers and network, sized to the real equipment and the consultant's specification.

  3. 3

    03

    Engineering & submittals

    Shop drawings, panel layouts, wiring diagrams, sequences of operation and data sheets, submitted as one complete package.

  4. 4

    04

    Supply & installation

    Controllers, field devices and panels supplied to the approved submittal, installed and terminated under our supervision.

  5. 5

    05

    Programming & integration

    Sequences, graphics, alarms, trends and third-party interfaces are programmed and tested in-house before we reach site.

  6. 6

    06

    Testing & commissioning

    Point-to-point checks, functional tests and witnessed commissioning, with every result recorded.

  7. 7

    07

    Handover & support

    As-built documents, backups and operator training, followed by maintenance and support contracts.

Related services

RFQ · SYNEX

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